Category Archives: Pyrolysis Plant Setup

Benefits Of Waste Tire Pyrolysis Plant

When you are looking for an affordable way to take waste tires and turn them into something you want to use you want to consider investing in a tire pyrolysis plant. This plant takes waste tires and ensures that they don’t end up getting in the landfill. You can take the tires and turn them into oil instead. The plant is very easy to use and it helps you create something out of nothing. Here is a Beston tyre pyrolysis plant UK.

Tyre Pyrolysis Plant in the UK

Tyre Pyrolysis Plant in the UK

The tire pyrolysis plant heats the tires to a very high temperature so they can turn into oil. The machine is easy to use and it can help you get a lot done in a short period of time. The tire recycling plant can run 24 hours a day which means that you can create a lot of oil out of this machine. The machine will run without needing to cool down which is going to save you money and will help ensure that you get the most amount of work done.

The pyrolysis plant comes in a variety of sizes and you have to make sure that you choose the size that is going to work best for your needs. This machine is a great deal and you can make a lot of money with it. When you are looking for the right machine you need to know how many tons of oil you want to create. You have to make sure that you choose a machine that works best for your needs and your budget.

Design of Tire Pyrolysis Plant

Design of Tire Pyrolysis Plant

The tyre to oil machine is easy to set up and use. You just need the tires. The tires will need to be shredded and they also have to be dried. The tires can’t have a moisture content over 15 percent so make sure that you dry the tires or invest in a dryer to ensure that the tires are as dry as possible.

The old tires are going to be dry and they are also going to be shredded. You can also buy a shredding machine to shred the tires if you don’t already have one. When the tires are processed you can go ahead and put the tires into the machine. When the tires are in the machine they will be heated to a high temperature and the oil will be released and collected.

The tires are easy to use and they can produce a lot of oil. The oil is going to be very easy to use and it can also be processed further and turned into gas. You can sell the oil and you can also use it yourself. You need to make sure that you choose a waste tire recycling plant that can help you get the most done. The plant is reasonably priced and you can do a lot with it. This plant is just what you need when you want to get more done and make it easier to make money. The best tire plant is going to increase your profits.

Features of the Tyre Recycling Plant for Sale

Today, more and more people are getting conscious about the environment. Even businesses are looking for environmental friendly projects to contribute something towards a green planet. If you happen to be among these business owners, consider investing in the tyre recycling plant for sale. Instead of disposing off used tyres, you can use them for the betterment of the society with the tyre recycling machine.

It’s a machine that aims at reusing tyres and other rubber wastes. The equipment is also called tyre powder machine. It’s able to crush used tyres lying around into powder or granules of rubber. You can reprocess these granules and powder to make new products such as rubber soles, carpet, rubber mat, and other items.

Tyre Recycling Plant for Sale

Tyre Recycling Plant for Sale

Process of tyre recycling

The tyre recycling plant makes use of the latest recycling process to turn waste into wealth. During the process, the waste tyres are fed into the recycling plant through a feeder system. In order to convert waste rubber into useful products, the waste tyres are first dried because wet materials are difficult to reprocess.

After drying, the raw materials are passed through a heated furnace. At a very high temperature, waste tyres get reprocessed and disintegrate into useful materials that can be used for making new rubber products.

Products obtained from tyre recycling

The pyrolysis system discharges combustible gas, carbon black, and tyre oil as final products. Each of these items has its usage in a number of sectors. Although end products resulting from waste, these materials are high in demand and fetch high value.

For example, tyre oil can be used as a fuel in a number of industries such as boiler factory, cement plant, and others. It’s additionally used to run tractors and other vehicles.

Carbon black can be used for making carbon blocks used in various construction projects. Combustible gas, on the flip side, is used as a fuel in industrial and domestic environments.

pyrolysis system

Pyrolysis system

Features of the tyre recycling plant

The recycling equipment presents a plethora of benefits to any user. It comes with the most striking features. Following are some of the popular features and benefits.

Higher output

When it comes to commercializing waste recycling, output matters most. You ought to have a higher output ratio in order to book bigger profits. This is where the tyre recycling equipment turns out to be a winner. The machine has the capacity to process large scale wastes and dispense higher output in a short time period.

Automated system

Modern tyre recycling plants are highly automated systems. Whether it’s feeding of raw materials or operation, everything is carried out in an automated manner. This, in turn, renders better satiability, continuity, and safety to the overall production process.

Protects the environment

The recycling plant doesn’t give out any sort of elements that may harm the environment. The whole production process is carried out in a sealed structure. Also, any waste resulting from the production process is reused. By using harmful waste as raw materials, the plant actually helps you to protect the environment.

Low investment

Most of the recycling plants are tagged at a higher rate. The technology used, the heavy duty usage, and the sturdy built contributes to a higher price. The Kingtiger tyre recycling machinery, however, comes at a reasonable price. As a result, even businessmen with a tight budget are able to invest in this highly profitable venture.

Low maintenance

Maintenance and upkeep are common in any industrial setup. This is even more correct if the machine works continuously for 24 hours a day. However, the tyre recycling equipment warrants minimal maintenance. Without expending too much, you can keep the machine in good condition for years.

High returns

The equipment is designed to deliver quality output at a faster rate. Higher production results in low cost of production. Additionally, the machine uses cheap raw materials. All these things contribute to low cost and higher profitability.

Bottom line

The tyre recycling plant for sale is an amazing waste recycling machine. By installing this modestly-priced machine, you can start harvesting profits from waste while freeing up the environment from harmful elements. On account of these wonderful benefits, many smart businesses invest in this one of a kind plant to convert waste into wealth.

The Tire Recycling Plant Technology

There are various ways to handle waste materials and for waste like tires, recycling proves to be the best option. Waste tires are managed through recycling because they are non-biodegradable and pose environmental threats. Business people have invested in the construction of waste tyre pyrolysis plant to manage the disposal of waste tires. Tire recycling relates to resource management and thus taking an interest in the business would earn you some decent income. The tire recycling business is especially promising due to its high demand but less supply.

Waste Tyre Pyrolysis Plant

Waste Tyre Pyrolysis Plant


Stages involved in tire recycling plant technology Pyrolysis is the advanced technology that is applied in tire recycling. The technology is designed to diminish the effects caused by pollution brought by the disintegration of waste tires. Below are the outlined steps involved in the process.

1.To initiate the process, whole tires are put in a shredder machine for cutting into small pieces.

2.The steel wires incorporated inside the tire are pulled out and the tires sectioned into bulks. This step is only applied to tires with a diameter larger than 1200mm. A more comprehensive shredder is then used to further cut into tiny pieces. For tires with a diameter less than 1200mm, small pieces ranging between 2- and 5cm are cut.3.The pieces are then fed into a pyrolysis reactor through a sealed screw conveyor. Fuels such as diesel, LPG and natural gas produced are fired in the burning room.

4.The hot air that is developed flows into the reactor for heating. The oil gas is then generated once the reactor’s inner temperature reaches the optimum degrees. The generated oil gas is directed to a manifold where heavy particles are liquefied into heavy liquid oil and drops in the heavy oil tank. The lighter oil gas rises up. A damping tank works to slow down the oil gas to allow for uniform settling into condensers. Get pyrolysis plant cost here.

5.The horizontally positioned tubular condensers then permit the liquefaction of the oil gas into fuel oil. The pyrolysis plant produces a large scale of oil gas set for liquefaction and storage into oil tanks. The combustible gas is desulfurated and cleansed in a hydro seal, after which it is recycled to the burning room for heat production. This saves a lot of costs used for tire pyrolysis.

6.In an exchange heat system, an inner pipe creates a passage for hot smokes from the reactor whereas oxygen enters through an out pipe. In the process, the air is heated by hot smoke then transmitted to the burning room for oxygen provision.


7.The smoke is cooled down in a flue condenser then goes into an impurities removal system. In a spraying tower, the smoke goes through water spray, water washing, activated carbon adsorption, and ceramic ring adsorption. After passing through four series of filters the smoke is considered clean.

8.The carbon black and steel wire are released out by an auto screw discharger. Through magnetism, the steel wire and carbon are separated and transported into storage tanks.

Application of tire recycling plant end- and by-products
•Fuel oil
Fuel oil is the main product derived from recycled tires in a plant and constitutes about 45% of the finished products. Fuel oil can be sold for commercial and industrial purposes. The oil can further be reprocessed by the oil distillation plant into diesel and gasoline.

•Carbon black
Carbon black, depending on the type of tires, usually constitutes 35% of the final products. Through industrial heating, it can be compressed into balls. The value of these forms measures that of coal. It can also be reprocessed into activated carbon. Briquettes can also be developed from carbon black. Find more waste to energy machine here.

Tire to Oil Machine

Tire to Oil Machine

•Combustible gas
The generated combustible gas from pyrolysis is used for heating the pyrolysis furnace. This allows for saving on fuel costs and investing more on the waste tire recycling plant.

•Tyre Derived Fuel
The tire-derived fuel is used for equestrian, which is a mixture of rubber and sand or an equivalent, such as sawdust. This mixture is used for horses’ ground construction in stables or at the tracks.

•Rubber granulates
Rubber granulates are re-used in artificial turfs, rubber mats, sports fields and also molded into products.

•Rubber powder
Rubber powder can be mixed with asphalt concrete for the construction of a noise reducing pavement.

•Free rubber
Liberated rubber has a high affinity for combustion and hence its combination with other flammable materials can increase the burning value of the material.

Basic Plastic To Oil Machine Prices Are Dropping Rapidly

For nearly half a century plastics have been clogging up landfills worldwide. In fact, so much plastic has been thrown into streams and rivers that there is now a patch of floating plastic in the middle of the pacific ocean as large as a continent. Suffice to say, plastic waste is a huge problem that’s getting worse every single year. Luckily, there seems to be a great solution now available called pyrolysis, that can turn the waste plastics into usable products. Here are the specifics of the machine and a plastic to oil machine price range as well.

Plastic To Oil Machine

Plastic To Oil Machine

Pyrolysis Has Been Around For Centuries

It’s just now being applied to many waste products that have been serious problems around the world. The basic chemical reaction of pyrolysis is that the waste, what ever it may be, is heated to a very high temperature, about 425 C in most cases. While that is sufficiently high enough to make almost anything burn, it can in the absence of oxygen. Some plants merely limit the air supply, and thus the oxygen, while other infuse the gas nitrogen which is non-combustible. Either way, once the waste materials reach a high enough temperature, they decompose into basic ingredients. In the case of plastics, which have strong molecular bonds between atoms, the bonds break down and the result is combustible gases, light oils, heavier oils, and carbon black. All of these byproducts are easily sellable on the open commodities market, locally and internationally.

Most of the combustible gases are reused right in the plastic waste pyrolysis machine itself. It uses the gases to heat the incoming plastics to the high temperature. By using it’s own byproducts, the machine can be self perpetuating, meaning that, after it’s been started, it no longer needs an outside heating source to keep working. There is also some nominal electricity use for conveyor belts and automation electronics, but it’s minimal.

plastic waste pyrolysis machine

Plastic Waste Pyrolysis Machine

The Best Thing Is Most Plastics Can All Be Sorted Together

One of the worst things about plastics waste to energy is that there are seven basic types that each have to be separated from the others. In fact, most plastics can’t be melted down into new products and have to be thrown into the landfills instead. However, with plastic to oil machine prices dropping and more manufacturers coming online all of the time, it appears as though soon all plastics will be converted to useful byproducts like oils and gases. Even the carbon black that is left over is resold to the rubber industry to make tires and other products. These machines can now be found online with prices ranging from $28,000 for a small plant, up to $200,000 or more, for larger plants able to run 24/7 and handle many tons of waste per day.

By eliminating the sorting process, most localities have reduced their reliance on human labor working in garbage recycling centers, that’s a huge plus. Then, by being able to actually earn a profit from the plastic waste, these plastic to oil machine plans have also eliminated a huge economic burden and turned it into a profitable business. Soon, recyclers will be offering money for waste plastics in order to turn the waste into valuable oil products and the problems with plastics will forever be forgotten.

What Are The Factors That Can Influence The Cost Of A Waste Tyre Recycling Plant?

When an entrepreneur is considering starting a waste tyre recycling plant, he/she must consider the different costs of owning a tyre recycling plant.

Typically, the waste tyre recycling plant cost is determined by a few different factors. Some of these factors include:

  • Recycling Process
  • The output of the equipment
  • Technology
  • Pyrolysis reactor
  • Condensers

Beston Tyre Recycling Plant

The Recycling Process

This technique of changing waste tyre to oil plant will influence the cost. This means that when you are purchasing the tire recycling equipment, you will need to find out what the equipment is able to do. You will also need to be able to know how it will operate.

The majority of the manufacturers that design pyrolysis equipment have enough data that describes the processes of the equipment, and the way the equipment will be able to handle the pyrolysis process. It is important that you understand how this process will affect the cost of the equipment you choose.

The Output Of The Equipment

Another factor that must be considered is the processing capacity. This will affect the cost of waste tyre to oil plant. Equipment that has an output that is high will cost more than equipment with lower output capacity. However, equipment that is high capacity is more cost effective long term because it will be more productive.

This is one reason why it is important to find out about the capacity output for any recycling equipment that you are interested in buying. Typically, owners consider the amount of tonnage output they want when purchasing a piece of equipment.

Technology

The advancements in technology will also be a determining factor when in the cost of a waste tyre pyrolysis plant. This type of equipment utilizes progressive technology in order to create oil energy from waste tires. Green technology is a lot more expensive, and equipment that creates renewable energy will be more expensive than equipment that increases the amount of pollution in the environment.

Pyrolysis Reactor

This is the part of the equipment where the actual pyrolysis process occurs. In fact, the reactor of the most important elements that can influence the cost of the tire recycling equipment. The cost of this type of plant is driven largely by the automation, design and output in the reactor.

A high-automated reactor helps to increase the final cost of the equipment for a tyre pyrolysis plant.

Condensers

These are used in the condensing of waste gas that is produced by the equipment. This waste gas contains methane that is utilized as a way to obtain heating energy. As a result, waste gas is a product that is used in the recycling process.

However, in order for methane to be placed in a usable form, it has to be immediately condensed into liquid. The expense of a machine that can convert tires into oil increases when the quantity of condensers required increases. Condenser quality for pyrolysis equipment will be dependent on the size of the reactor.

These are some of the factors to take into consideration when looking at the cost of a waste tyre recycling plant. You can choose the best equipment manufactured by Beston China to establish your tyre pyrolysis plant.

How To Find the Right Plastic Recycling Plant for Sale

Today, plastic waste recycling is big business. As more and more consumers appreciate the need for recycling plastic waste, the market for products made using this recycled waste continues to grow. This has attracted the attention of many investors who are looking to cash in on the waste plastic recycling machine, or simply make a positive environmental change.

If you are looking to start your very own plastic recycling business, it is essential for you to find the right equipment. A brief online search for plastic recycling plant for sale produces a huge list of results. Use the tips below to narrow down the search for the right plastic pyrolysis machine for sale.

Plastic Pyrolysis Machine in Korea

Plastic Pyrolysis Machine in Korea

Define Your Needs

The first thing you need to do when it comes to finding the right plastic recycling plant is to define your specific needs. Take the time to think about the operation you have in mind and then make a short list of what is needed to get things done. You can then use these requirements to come up with a general description of the plant you need.

Once you have clearly defined the needs of the operation at hand, you can then start looking up the available options, such as Beston Machinery, which has the best waste recycling equipment for sale.

Check Out the Available Selection

As previously stated, plastic recycling plants come in all shapes and sizes; for your operation to succeed, you will have to match the size and capabilities of the plant chosen to the current supply of waste, and the demand for the resulting output. For example, continuous plastic pyrolysis plant is more suitable for massive production.

Armed with the information uncovered from the step above, you can go online and make a general search for plastic recycling equipment matching your needs. This will help you find out more about the type of machine you are in the market for.

Waste Pyrolysis Machine to Nigeria

Waste Pyrolysis Machine to Nigeria

Find A Manufacturer

Buying a plastic recycling plant from the right manufacturer is essential. This determines the quality of the plant equipment, as well as the after sale services on offer. Choosing a reliable manufacturer will ensure that you get the best deal in terms of value and quality.

It is recommended that you take the time to find out more about the manufacturers marketing the machines that meet your needs and specifications. Check out their after sale services, quality guarantees and qualifications in the production of high-quality plastic waste recycling plants. Moreover, their plant always can be used for many kinds of raw materials.

Durability And Maintenance

Finding a durable plastic recycling plant that is also easy to maintain will minimize the chances of experiencing breakdowns, and with it, reduce downtime and maximize uptime. This ensures that you can concentrate on processing plastic waste instead of scheduling repairs all the time. For example, Beston is a pyrolysis plant manufacturer, which can also supply scrap tire recycling equipment.

As such, it is recommended that you take the time find out more about the materials used to build the equipment you plan to purchase. The best equipment should be built using high-quality materials and assembled using reliable techniques. With advanced technology, Beston can also supply you high-quality biomass carbonization machine, which can make biomass carbonization effective and energy-saving.

Getting a plastic recycling operation off the ground can be a daunting task. Using the above tips to find the right plastic recycling plant for sale will save you valuable time that can be used to focus on other aspects of the operation.

Different Influencing Factors Of Waste Tyre Recycling Plant Price

One of the current trending issues facing modern society is the environmental concern and need for a more eco-friendly environment. Many environmental advocates in the political sphere are calling out for better protection steps to be taken to handle this issue, and as a result, many programs have been put in place to make use of resources at a human’s disposal. One of the most popular strategies to promote a ‘green planet’ is to recycle resources and generate energy from these items. Not only does this help reduce the load of waste being placed into the environment, but it also helps regenerate resources on a first-hand basis. Beston is a leading waste recycling equipment manufacturer aiming at engineering tomorrow’s world.

Tyre Recycling Plant in the UK

Tyre Recycling Plant in the UK

Waste tire recycling plant is one of the essential features of any recycling strategy. To operate, these recycling plants require exhausted tires to generate resources like pyrolysis oil – an oil that can be found in carbon black, furnace oil, and steel wire scrap. While recycling of these waste tires will reduce the pressure on the environment to recycle human waste, the environment should not be solely responsible for the extraction of oil. Entrepreneurs and environmental advocates understand this concept and operate these plants to gain from recycling waste tires.

Unfortunately, one of the primary contributors of whether the waste tire recycling plant is profitable is the fee for the company. The plants have various machines offering advocates choices regarding the equipment that will perform the recycling procedure, such as tire to oil machine. Each has a different price, and this article will provide information on the influencing factors regarding the price of the machines.

Tyre to Oil Machine to Indonesia

Tyre to Oil Machine to Indonesia

1. Level Of Automation

Regarding the amount of automation, there are two different types of waste tire recycling machines: the batch, semi-continuous pyrolysis plants as well as the fully continuous pyrolysis plant.

The continuous recycling machine operates by feeding and discharging the recycled tire waste automatically. In addition, it performs the function for a while without required time to ‘cool’ the plant. Unfortunately, it requires the plant to use a cutting machine to reduce the size of the tires being fed into the machine.

The intermittent waste tire recycling machine is a manual machine performing all feeding and collecting tasks manually; moreover, the equipment requires a ‘cooling’ time after each session. However, this machine is not as costly as the continuous machine because it does not have complicated systems and can operate more efficiently with longer run time.

2. Tonnage Output

The processing ability of waste tire recycling is another issue influencing the tyre pyrolysis plant cost. Reports show that the higher the capacity of the machine to recycle tires, the higher the overall cost. For example, a five-ton plant can have a price of approximately $50,000 as compared to a ten-ton plant costing approximately $150,000.

Final Words On The Matter

As can be seen, recycling of waste tires is important as an aspect of environmental conservation. Using the information above you can determine what is required to operate a waste tire recycling plant, as well as which is the more costly of the recycling machinery.